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make optimal use of your resources across the full matrix of operational issues, contact us on 01438 822840 or email us.

Supply Chain Consultant, Procurement Consultant, Interim Management, SME Support
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Reducing Lead Time & Re-engineering Procurement & Supply Systems
Manufacturer of industrial and commercial printing equipment

Order Lead Time Reduction via Procurement & Supply Systems
Issue

Resolution

16 week customer order lead time.
  • Led transition from ‘push’ manufacturing operation to cellular ‘pull’ system, establishing:
  • Partnership supply agreements
  • Demand forecasting & KANBAN deliveries to point of use locations (releasing 12,000sq ft of warehouse space for production activity)
  • Design & implementation of ‘back-flushing’ transactional system
  • Factored ‘c’ class item purchasing
  • Proactive Vendor Management
  • This reduced customer order lead time to ten days, reduced transaction time by 75% reduced cost by £22K pa, and reduced operational costs by £40K pa. Stock availability improved to average of 95% and stock turns to over 27.
Poor on time delivery in separate division.
  • Re-engineered procurement & Supply Chain operation, selection and implementation of MRP system, supplier base rationalised from 150 to 60, and reorganisation of storage.
  • Resulted in on-time delivery improved to 95% on-time and 98% within 2 days of due date.
Cost Reduction
Issue

Resolution

Low margins and long lead times on sheet metal products.
  • Managed Value Engineering project to simplify over-engineered options, identify cost effective fastenings & assemblies and reduce number of unique panels, resulting in 12% materials cost savings, substantial reductions in assembly time and reduced product lead time































Optimatrix
Suite 2 • The Codicote Innovation Centre • St Albans Road Codicote Hertfordshire • SG4 8WH

T: 01438 822840 • E: info@optimatrix.co.uk

 

 

Business Support, Cost reduction, Supply Chain Development, Downsizing, Vendor Relationship Management, Vendor Development, Vendor Management, Vendor Selection, Vendor Rationalisation, Supplier Relationship Management, Supplier Development, Supplier Management, Supplier Selection, Subcontracting, Outsourcing, Sourcing, Category Management, Strategic Procurement